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搪瓷儲罐反應釜生產工藝
時間(jian) : 2022-11-24 16:35 瀏覽量 : 102

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     搪瓷儲罐反應釜生產工藝,搪瓷燒制工藝及其燒結溫度,搪瓷燒制工藝是搪瓷設備廠家生產搪玻璃反應罐設備的重要工藝之一,而在搪瓷燒制過程中其燒結溫度的控制則是燒制工藝的重要工序,所以我們必須嚴格遵循搪瓷燒制工藝流程、按照燒制工藝的技術參數和操作要點,精心生產高質量搪瓷設備。 搪瓷燒制工藝流程 :1、瓷釉制備:瓷釉是涂在金屬坯體上的玻璃態硅酸鹽或硼硅酸鹽涂層。要按坯體材料種類和制品性能的要求來確定瓷釉化學組成,要求準確稱量,充分混勻(干混,也可加5-15%的水,并制成小球),在隔焰池窯、坩堝窯或回轉爐中熔化達一定均勻程度,經水淬、氣冷或熱壓成薄片(0.6-1.5mm),然后研磨(用球磨機或氣流粉磨機)成干釉粉或加水制成釉漿。2、涂搪:將釉粉或釉漿均勻涂敷在金屬坯胎上,經燒成后再涂敷面釉。涂搪方法有浸漬、澆注、噴霧、灑粉法等。灑粉法是在灼熱底釉上灑上干的面釉粉,使涂搪和焙燒合二為一的操作。此外,還有靜電涂粉和電泳法涂搪等。搪瓷反應釜,搪玻璃設備,搪玻璃搪瓷設備搪玻璃反應罐,搪玻璃蒸鎦罐,搪玻璃微型反應罐,搪玻璃電加熱反應罐,搪玻璃貯罐,搪玻璃片式換熱器,搪玻璃雙錐型回轉真空干燥機

3、燒(shao)成:已涂(tu)搪瓷釉的(de)坯(pi)件置于(yu)箱式爐(lu)、轉盤爐(lu)或(huo)隧道爐(lu)中燒(shao)成。含密著劑的(de)硼硅酸鹽底釉,燒(shao)結溫(wen)度(du)約為(wei)(wei)880-930℃,為(wei)(wei)使(shi)其能在坯(pi)體表面形成氧(yang)化鐵(tie)層(ceng),有利(li)于(yu)瓷層(ceng)同坯(pi)體(鋼材(cai))良(liang)好密著,需采取氧(yang)化氣(qi)(qi)氛;面釉燒(shao)結溫(wen)度(du)略低,用銻(ti)乳(ru)濁色的(de)銻(ti)面釉為(wei)(wei)850-900℃,鈦面釉為(wei)(wei)820-860℃,為(wei)(wei)使(shi)面釉具有良(liang)好乳(ru)濁和(he)鮮(xian)艷色彩(cai),并與底釉緊密結合,要嚴(yan)格控(kong)制燒(shao)成時間和(he)爐(lu)中氣(qi)(qi)氛,鑄鐵(tie)坯(pi)體若用銻(ti)釉和(he)鈦釉則對(dui)氣(qi)(qi)粉尤為(wei)(wei)敏感(gan)。

 4、搪瓷工藝流程(cheng)圖: 搪瓷工藝燒(shao)結溫度:

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  燒(shao)(shao)(shao)(shao)(shao)(shao)(shao)(shao)成(cheng)(cheng)(cheng)(cheng)工序的(de)(de)(de)(de)(de)主要(yao)內(nei)容有(you)燒(shao)(shao)(shao)(shao)(shao)(shao)(shao)(shao)結溫(wen)(wen)(wen)度、燒(shao)(shao)(shao)(shao)(shao)(shao)(shao)(shao)成(cheng)(cheng)(cheng)(cheng)時(shi)間(jian)、燒(shao)(shao)(shao)(shao)(shao)(shao)(shao)(shao)成(cheng)(cheng)(cheng)(cheng)氣(qi)氛(fen)和冷卻方式等,當搪(tang)(tang)玻(bo)璃(li)設備完成(cheng)(cheng)(cheng)(cheng)瓷(ci)(ci)(ci)(ci)釉(you)(you)(you)(you)(you)(you)噴(pen)涂后(hou),即進入(ru)(ru)電爐(lu)進行(xing)搪(tang)(tang)燒(shao)(shao)(shao)(shao)(shao)(shao)(shao)(shao),在(zai)(zai)燒(shao)(shao)(shao)(shao)(shao)(shao)(shao)(shao)結溫(wen)(wen)(wen)度范(fan)圍900度-1100度的(de)(de)(de)(de)(de)高溫(wen)(wen)(wen)下(xia),使(shi)熔化(hua)后(hou)的(de)(de)(de)(de)(de)瓷(ci)(ci)(ci)(ci)釉(you)(you)(you)(you)(you)(you)緊緊密著(zhu)于(yu)(yu)金(jin)屬體,形(xing)成(cheng)(cheng)(cheng)(cheng)耐腐蝕(shi)的(de)(de)(de)(de)(de)絕緣(yuan)層,其(qi)燒(shao)(shao)(shao)(shao)(shao)(shao)(shao)(shao)結時(shi)間(jian)為8min(在(zai)(zai)一(yi)定的(de)(de)(de)(de)(de)燒(shao)(shao)(shao)(shao)(shao)(shao)(shao)(shao)成(cheng)(cheng)(cheng)(cheng)溫(wen)(wen)(wen)度下(xia),搪(tang)(tang)瓷(ci)(ci)(ci)(ci)制(zhi)品(pin)從箱式爐(lu)爐(lu)口放入(ru)(ru)到(dao)(dao)燒(shao)(shao)(shao)(shao)(shao)(shao)(shao)(shao)成(cheng)(cheng)(cheng)(cheng)恰到(dao)(dao)好處(chu)取(qu)出(chu)的(de)(de)(de)(de)(de)所(suo)需(xu)的(de)(de)(de)(de)(de)時(shi)間(jian)叫燒(shao)(shao)(shao)(shao)(shao)(shao)(shao)(shao)成(cheng)(cheng)(cheng)(cheng)時(shi)間(jian))。燒(shao)(shao)(shao)(shao)(shao)(shao)(shao)(shao)成(cheng)(cheng)(cheng)(cheng)溫(wen)(wen)(wen)度是(shi)使(shi)搪(tang)(tang)瓷(ci)(ci)(ci)(ci)制(zhi)品(pin)性(xing)(xing)能(neng)達(da)到(dao)(dao)值的(de)(de)(de)(de)(de)溫(wen)(wen)(wen)度,是(shi)燒(shao)(shao)(shao)(shao)(shao)(shao)(shao)(shao)成(cheng)(cheng)(cheng)(cheng)工藝中(zhong)保證(zheng)搪(tang)(tang)瓷(ci)(ci)(ci)(ci)制(zhi)品(pin)內(nei)在(zai)(zai)和外(wai)觀質量的(de)(de)(de)(de)(de)首要(yao)條(tiao)件,各類搪(tang)(tang)瓷(ci)(ci)(ci)(ci)制(zhi)品(pin)燒(shao)(shao)(shao)(shao)(shao)(shao)(shao)(shao)成(cheng)(cheng)(cheng)(cheng)溫(wen)(wen)(wen)度有(you)所(suo)不(bu)(bu)同,主要(yao)取(qu)決于(yu)(yu)所(suo)用搪(tang)(tang)瓷(ci)(ci)(ci)(ci)釉(you)(you)(you)(you)(you)(you)料(liao)的(de)(de)(de)(de)(de)種(zhong)類和性(xing)(xing)能(neng),燒(shao)(shao)(shao)(shao)(shao)(shao)(shao)(shao)成(cheng)(cheng)(cheng)(cheng)溫(wen)(wen)(wen)度只能(neng)在(zai)(zai)瓷(ci)(ci)(ci)(ci)釉(you)(you)(you)(you)(you)(you)的(de)(de)(de)(de)(de)種(zhong)類所(suo)規定的(de)(de)(de)(de)(de)溫(wen)(wen)(wen)度范(fan)圍內(nei)選擇。國際上,一(yi)般搪(tang)(tang)瓷(ci)(ci)(ci)(ci)釉(you)(you)(you)(you)(you)(you)料(liao)的(de)(de)(de)(de)(de)燒(shao)(shao)(shao)(shao)(shao)(shao)(shao)(shao)成(cheng)(cheng)(cheng)(cheng)溫(wen)(wen)(wen)度范(fan)圍多(duo)(duo)數(shu)在(zai)(zai)800℃左右或更低(di)(di),在(zai)(zai)國內(nei),鋁(lv)搪(tang)(tang)瓷(ci)(ci)(ci)(ci)釉(you)(you)(you)(you)(you)(you)在(zai)(zai)580℃左右;鑄鐵搪(tang)(tang)瓷(ci)(ci)(ci)(ci)釉(you)(you)(you)(you)(you)(you)、鋼(gang)板(ban)搪(tang)(tang)瓷(ci)(ci)(ci)(ci)啞光釉(you)(you)(you)(you)(you)(you)在(zai)(zai)800℃以下(xia);普通鋼(gang)板(ban)搪(tang)(tang)瓷(ci)(ci)(ci)(ci)底釉(you)(you)(you)(you)(you)(you)在(zai)(zai)760-860℃,其(qi)中(zhong)低(di)(di)溫(wen)(wen)(wen)底釉(you)(you)(you)(you)(you)(you)多(duo)(duo)用于(yu)(yu)黑(hei)色亮光一(yi)次搪(tang)(tang)產(chan)品(pin);鈦(tai)釉(you)(you)(you)(you)(you)(you)在(zai)(zai)800-840℃;銻釉(you)(you)(you)(you)(you)(you)在(zai)(zai)840-860℃;搪(tang)(tang)玻(bo)璃(li)釉(you)(you)(you)(you)(you)(you)在(zai)(zai)900-950℃。如(ru)果搪(tang)(tang)瓷(ci)(ci)(ci)(ci)制(zhi)品(pin)燒(shao)(shao)(shao)(shao)(shao)(shao)(shao)(shao)成(cheng)(cheng)(cheng)(cheng)時(shi)爐(lu)溫(wen)(wen)(wen)過高,粉(fen)坯的(de)(de)(de)(de)(de)升(sheng)溫(wen)(wen)(wen)速度過快,會(hui)(hui)產(chan)生(sheng)外(wai)沸內(nei)生(sheng)甚至外(wai)焦內(nei)生(sheng)的(de)(de)(de)(de)(de)弊病,還(huan)將(jiang)導致搪(tang)(tang)瓷(ci)(ci)(ci)(ci)釉(you)(you)(you)(you)(you)(you)料(liao)的(de)(de)(de)(de)(de)物理(li)化(hua)學(xue)反應不(bu)(bu)完全、密著(zhu)不(bu)(bu)良、冷爆和瓷(ci)(ci)(ci)(ci)釉(you)(you)(you)(you)(you)(you)層出(chu)現毛孔(kong),從而(er)影(ying)響搪(tang)(tang)瓷(ci)(ci)(ci)(ci)制(zhi)品(pin)的(de)(de)(de)(de)(de)耐酸、光澤(ze)等物理(li)化(hua)學(xue)性(xing)(xing)能(neng)。如(ru)果燒(shao)(shao)(shao)(shao)(shao)(shao)(shao)(shao)成(cheng)(cheng)(cheng)(cheng)時(shi)爐(lu)溫(wen)(wen)(wen)過低(di)(di),搪(tang)(tang)瓷(ci)(ci)(ci)(ci)制(zhi)品(pin)的(de)(de)(de)(de)(de)內(nei)外(wai)室溫(wen)(wen)(wen)差固然(ran)縮小,但終瓷(ci)(ci)(ci)(ci)釉(you)(you)(you)(you)(you)(you)層表面(mian)熔體黏度較大,瓷(ci)(ci)(ci)(ci)層內(nei)的(de)(de)(de)(de)(de)氣(qi)泡不(bu)(bu)易(yi)逸出(chu),鐵坯與底釉(you)(you)(you)(you)(you)(you)界(jie)面(mian)鈷、鎳密著(zhu)劑的(de)(de)(de)(de)(de)沉積速度和FeO的(de)(de)(de)(de)(de)溶解、擴散滲透反應緩慢,會(hui)(hui)有(you)密著(zhu)不(bu)(bu)良、爆點、黑(hei)線紋、絲網泡等缺陷產(chan)生(sheng)。同時(shi),由(you)于(yu)(yu)粉(fen)層達(da)不(bu)(bu)到(dao)(dao)完全熔融,致使(shi)瓷(ci)(ci)(ci)(ci)面(mian)粗糙,光澤(ze)、耐溫(wen)(wen)(wen)急(ji)變和化(hua)學(xue)穩定性(xing)(xing)都比較差。

所以,搪瓷設備(bei)廠家在生產(chan)中(zhong)要嚴格按照(zhao)合理的生產(chan)工藝控(kong)制(zhi)燒成(cheng)(cheng)溫(wen)度。搪瓷釉(you)是(shi)用于涂搪在金屬(shu)坯體上,組(zu)成(cheng)(cheng)為堿硼硅系統的玻璃(li)態物質(zhi),將搪瓷釉(you)涂覆在金屬(shu)坯體上,經燒成(cheng)(cheng)后(hou)能同坯體牢固結(jie)合,對坯體具有保護作(zuo)用和裝(zhuang)飾作(zuo)用。搪瓷釉(you)的基(ji)本成(cheng)(cheng)分是(shi)基(ji)體劑、助熔(rong)(rong)劑、乳濁(zhuo)劑、密著(zhu)劑和著(zhu)色劑,將各(ge)種(zhong)原料(liao)按配方的化(hua)(hua)學組(zu)成(cheng)(cheng)準(zhun)確(que)稱量,混(hun)勻(yun),然后(hou)在高溫(wen)下1400℃)通過(guo)一系列物理化(hua)(hua)學反(fan)應進(jin)行(xing)熔(rong)(rong)化(hua)(hua),熔(rong)(rong)制(zhi)好(hao)的玻璃(li)液經水淬急冷(leng)成(cheng)(cheng)性能穩定的搪瓷釉(you)。


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