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常見問題
12Cr1MoVG合金彎(wan)頭質的硬度標(biao)準(zhun)值(zhi)
合(he)(he)金(jin)(jin)管(guan)件,12Cr1MoVG合(he)(he)金(jin)(jin)彎頭(tou)(tou)質的(de)硬(ying)(ying)(ying)度(du)(du)(du)標準值(zhi),12Cr1MoVG合(he)(he)金(jin)(jin)彎頭(tou)(tou)金(jin)(jin)屬材(cai)料(liao)抵(di)抗(kang)硬(ying)(ying)(ying)的(de)物體(ti)壓陷(xian)表面的(de)能力,稱為硬(ying)(ying)(ying)度(du)(du)(du)。12Cr1MoVG合(he)(he)金(jin)(jin)彎頭(tou)(tou)的(de)根據試驗方法和適用(yong)范(fan)圍不(bu)同,硬(ying)(ying)(ying)度(du)(du)(du)又可分為布氏(shi)硬(ying)(ying)(ying)度(du)(du)(du)、洛氏(shi)硬(ying)(ying)(ying)度(du)(du)(du)、維(wei)氏(shi)硬(ying)(ying)(ying)度(du)(du)(du)、肖氏(shi)硬(ying)(ying)(ying)度(du)(du)(du)、顯(xian)微硬(ying)(ying)(ying)度(du)(du)(du)和高溫硬(ying)(ying)(ying)度(du)(du)(du)等。對于12Cr1MoVG合(he)(he)金(jin)(jin)彎頭(tou)(tou)一般常用(yong)的(de)有布氏(shi)、洛氏(shi)、維(wei)氏(shi)硬(ying)(ying)(ying)度(du)(du)(du)三種。
合(he)(he)(he)金(jin)(jin)管件布(bu)氏(shi)(shi)(shi)硬(ying)度(du)(HB 用一定直(zhi)(zhi)(zhi)徑(jing)的鋼(gang)(gang)(gang)球(qiu)或(huo)硬(ying)質合(he)(he)(he)金(jin)(jin)球(qiu),以(yi)規定的試(shi)(shi)(shi)驗(yan)(yan)力(li)(F)壓入(ru)式樣表(biao)面(mian),經規定保持(chi)時間后卸(xie)除試(shi)(shi)(shi)驗(yan)(yan)力(li),測量(liang)試(shi)(shi)(shi)樣表(biao)面(mian)的壓痕(hen)(hen)直(zhi)(zhi)(zhi)徑(jing)(L)布(bu)氏(shi)(shi)(shi)硬(ying)度(du)值是以(yi)試(shi)(shi)(shi)驗(yan)(yan)力(li)除以(yi)壓痕(hen)(hen)球(qiu)形表(biao)面(mian)積所得的商(shang)。以(yi)HBS(鋼(gang)(gang)(gang)球(qiu))表(biao)示,單位(wei)為(wei)N/mm2(MPa 其計(ji)算公式為(wei) 式中:F--壓入(ru)金(jin)(jin)屬試(shi)(shi)(shi)樣表(biao)面(mian)的試(shi)(shi)(shi)驗(yan)(yan)力(li),N; D--試(shi)(shi)(shi)驗(yan)(yan)用鋼(gang)(gang)(gang)球(qiu)直(zhi)(zhi)(zhi)徑(jing),mm d--壓痕(hen)(hen)平均直(zhi)(zhi)(zhi)徑(jing),mm。 測定布(bu)氏(shi)(shi)(shi)硬(ying)度(du)較準確可靠,但一般HBS只適用于(yu)(yu)450N/mm2(MPa)以(yi)下的金(jin)(jin)屬材料,對(dui)于(yu)(yu)較硬(ying)的鋼(gang)(gang)(gang)或(huo)較薄的板(ban)材不適用。在12Cr1MoVG合(he)(he)(he)金(jin)(jin)管標準中,12Cr1MoVG合(he)(he)(he)金(jin)(jin)管布(bu)氏(shi)(shi)(shi)硬(ying)度(du)用途最廣,往往以(yi)壓痕(hen)(hen)直(zhi)(zhi)(zhi)徑(jing)d來表(biao)示該(gai)材料的硬(ying)度(du),既(ji)直(zhi)(zhi)(zhi)觀,又方(fang)便。合(he)(he)(he)金(jin)(jin)三通舉例:120HBS10/1000130:表(biao)示用直(zhi)(zhi)(zhi)徑(jing)10mm鋼(gang)(gang)(gang)球(qiu)在1000Kgf(9.807KN)試(shi)(shi)(shi)驗(yan)(yan)力(li)作用下,保持(chi)30s(秒)測得的布(bu)氏(shi)(shi)(shi)硬(ying)度(du)值為(wei)120N/ mm2(MPa)
合(he)(he)金(jin)(jin)管(guan)件洛(luo)(luo)氏硬(ying)(ying)(ying)(ying)度(du)(du)(du)(du)(du)(du)(HK)洛(luo)(luo)氏硬(ying)(ying)(ying)(ying)度(du)(du)(du)(du)(du)(du)試(shi)(shi)驗(yan)(yan)(yan)同(tong)布(bu)(bu)氏硬(ying)(ying)(ying)(ying)度(du)(du)(du)(du)(du)(du)試(shi)(shi)驗(yan)(yan)(yan)一(yi)樣(yang),12Cr1MoVG合(he)(he)金(jin)(jin)管(guan)都(dou)是(shi)(shi)(shi)壓痕試(shi)(shi)驗(yan)(yan)(yan)方(fang)法(fa)(fa)。不同(tong)的(de)(de)是(shi)(shi)(shi),它是(shi)(shi)(shi)測(ce)量(liang)(liang)(liang)壓痕的(de)(de)深度(du)(du)(du)(du)(du)(du)。即(ji)(ji),在(zai)初邕試(shi)(shi)驗(yan)(yan)(yan)力(li)(Fo)及總試(shi)(shi)驗(yan)(yan)(yan)力(li)(F)的(de)(de)先后作(zuo)用(yong)(yong)(yong)下,將壓頭(tou)(金(jin)(jin)鋼廠圓錐(zhui)(zhui)體或鋼球)壓入試(shi)(shi)樣(yang)表(biao)(biao)面,經規(gui)定(ding)(ding)保持(chi)時間(jian)后,卸(xie)除主試(shi)(shi)驗(yan)(yan)(yan)力(li),用(yong)(yong)(yong)測(ce)量(liang)(liang)(liang)的(de)(de)殘余壓痕深度(du)(du)(du)(du)(du)(du)增(zeng)量(liang)(liang)(liang)(e)計算(suan)硬(ying)(ying)(ying)(ying)度(du)(du)(du)(du)(du)(du)值(zhi)其(qi)12Cr1MoVG合(he)(he)金(jin)(jin)管(guan)值(zhi)是(shi)(shi)(shi)個(ge)(ge)(ge)無名數,以符號HR表(biao)(biao)示,所用(yong)(yong)(yong)標(biao)尺(chi)有A、B、C、D、E、F、G、H、K等(deng)9個(ge)(ge)(ge)標(biao)尺(chi)。其(qi)中(zhong)常用(yong)(yong)(yong)于(yu)(yu)鋼材硬(ying)(ying)(ying)(ying)度(du)(du)(du)(du)(du)(du)試(shi)(shi)驗(yan)(yan)(yan)的(de)(de)標(biao)尺(chi)一(yi)般為(wei)A、B、C,即(ji)(ji)HRA、HRB、HRC。硬(ying)(ying)(ying)(ying)度(du)(du)(du)(du)(du)(du)值(zhi)用(yong)(yong)(yong)下式計算(suan): 當用(yong)(yong)(yong)A和C標(biao)尺(chi)試(shi)(shi)驗(yan)(yan)(yan)時,HR=100-e 當用(yong)(yong)(yong)B標(biao)尺(chi)試(shi)(shi)驗(yan)(yan)(yan)時,HR=130-e 式中(zhong)e--殘余壓痕深度(du)(du)(du)(du)(du)(du)增(zeng)量(liang)(liang)(liang),其(qi)什(shen)系以規(gui)定(ding)(ding)單(dan)(dan)位0.002mm表(biao)(biao)示,即(ji)(ji)當壓頭(tou)軸向(xiang)位移(yi)一(yi)個(ge)(ge)(ge)單(dan)(dan)位(0.002mm)時,即(ji)(ji)相當于(yu)(yu)洛(luo)(luo)氏硬(ying)(ying)(ying)(ying)度(du)(du)(du)(du)(du)(du)變化一(yi)個(ge)(ge)(ge)數e值(zhi)愈(yu)大(da),金(jin)(jin)屬(shu)的(de)(de)硬(ying)(ying)(ying)(ying)度(du)(du)(du)(du)(du)(du)愈(yu)低,反之則硬(ying)(ying)(ying)(ying)度(du)(du)(du)(du)(du)(du)愈(yu)高。 上述三個(ge)(ge)(ge)標(biao)尺(chi)適(shi)用(yong)(yong)(yong)范(fan)圍(wei)如(ru)下: HRA(金(jin)(jin)剛石圓錐(zhui)(zhui)壓頭(tou))20-88 HRC(金(jin)(jin)剛石圓錐(zhui)(zhui)壓頭(tou))20-70 HRB(直徑(jing)1.588mm鋼球壓頭(tou))20-100 洛(luo)(luo)氏硬(ying)(ying)(ying)(ying)度(du)(du)(du)(du)(du)(du)試(shi)(shi)驗(yan)(yan)(yan)是(shi)(shi)(shi)目前應(ying)用(yong)(yong)(yong)很廣的(de)(de)方(fang)法(fa)(fa),其(qi)中(zhong)HRC在(zai)12Cr1MoVG合(he)(he)金(jin)(jin)管(guan)標(biao)準中(zhong)使用(yong)(yong)(yong)僅次于(yu)(yu)布(bu)(bu)氏硬(ying)(ying)(ying)(ying)度(du)(du)(du)(du)(du)(du)HB。洛(luo)(luo)氏硬(ying)(ying)(ying)(ying)度(du)(du)(du)(du)(du)(du)可適(shi)用(yong)(yong)(yong)于(yu)(yu)測(ce)定(ding)(ding)由極軟到極硬(ying)(ying)(ying)(ying)的(de)(de)金(jin)(jin)屬(shu)材料,12Cr1MoVG合(he)(he)金(jin)(jin)管(guan)它彌補(bu)了布(bu)(bu)氏法(fa)(fa)的(de)(de)不是(shi)(shi)(shi),較布(bu)(bu)氏法(fa)(fa)簡便,可直接從硬(ying)(ying)(ying)(ying)度(du)(du)(du)(du)(du)(du)機的(de)(de)表(biao)(biao)盤讀(du)出(chu)硬(ying)(ying)(ying)(ying)度(du)(du)(du)(du)(du)(du)值(zhi)。但(dan)是(shi)(shi)(shi),由于(yu)(yu)其(qi)壓痕小,12Cr1MoVG合(he)(he)金(jin)(jin)異徑(jing)管(guan)故硬(ying)(ying)(ying)(ying)度(du)(du)(du)(du)(du)(du)值(zhi)不如(ru)布(bu)(bu)氏法(fa)(fa)準確。
合金管(guan)件(jian)維(wei)(wei)氏(shi)(shi)硬(ying)(ying)度(du)(du)(du)(HV)維(wei)(wei)氏(shi)(shi)硬(ying)(ying)度(du)(du)(du)試(shi)驗(yan)(yan)也是(shi)一種壓痕(hen)試(shi)驗(yan)(yan)方法(fa)(fa),是(shi)將一個相對面夾角(jiao)(jiao)(jiao)為(wei)1360的(de)(de)(de)正(zheng)四棱錐體(ti)金剛石壓頭以選定(ding)(ding)的(de)(de)(de)試(shi)驗(yan)(yan)力(F)壓入(ru)試(shi)驗(yan)(yan)表(biao)面,經規定(ding)(ding)保持(chi)時間后卸(xie)除試(shi)驗(yan)(yan)力,測(ce)量壓痕(hen)兩對角(jiao)(jiao)(jiao)線(xian)長度(du)(du)(du)。維(wei)(wei)氏(shi)(shi)硬(ying)(ying)度(du)(du)(du)值(zhi)是(shi)試(shi)驗(yan)(yan)力除以壓痕(hen)表(biao)面積所得(de)之商,其(qi)計算公式為(wei) 式中(zhong):HV--維(wei)(wei)氏(shi)(shi)硬(ying)(ying)度(du)(du)(du)符(fu)號(hao),N/mm2(MPa); F--試(shi)驗(yan)(yan)力,N; d--壓痕(hen)兩對角(jiao)(jiao)(jiao)線(xian)的(de)(de)(de)算術平均(jun)值(zhi),mm。 維(wei)(wei)氏(shi)(shi)硬(ying)(ying)度(du)(du)(du)采(cai)用的(de)(de)(de)試(shi)驗(yan)(yan)力F為(wei)5(49.03)、10(98.07)、20(196.1)、30(294.2)、50(490.3)、100(980.7)Kgf(N)等六(liu)級,可測(ce)硬(ying)(ying)<P>度(du)(du)(du)值(zhi)范圍為(wei)5~1000HV。 表(biao)示方法(fa)(fa)舉(ju)例(li):640HV30/20表(biao)示用30Hgf(294.2N)試(shi)驗(yan)(yan)力保持(chi)20S(秒)測(ce)定(ding)(ding)的(de)(de)(de)維(wei)(wei)氏(shi)(shi)硬(ying)(ying)度(du)(du)(du)值(zhi)為(wei)640N/mm2(MPa)。 維(wei)(wei)氏(shi)(shi)硬(ying)(ying)度(du)(du)(du)法(fa)(fa)可用于測(ce)定(ding)(ding)很薄(bo)的(de)(de)(de)金屬材料和表(biao)面層硬(ying)(ying)度(du)(du)(du)。它具有布氏(shi)(shi)、洛氏(shi)(shi)法(fa)(fa)的(de)(de)(de)主要優點,而克(ke)服了它們(men)的(de)(de)(de)基(ji)本缺點,但不如洛氏(shi)(shi)法(fa)(fa)簡便。
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